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Custom cable harnesses & assembled cables – quality by ACD Czech

Reliable solutions from certified production – from prototype to series production

Our production profile

Cable assembly and wiring harnesses by ACD Czech

ACD Czech, based in Kadaň, Czech Republic, is your reliable partner for customized wiring harness production and professional cable assembly. We connect electronic and electromechanical components with precision and efficiency, adhering to ISO 9001-certified quality standards. Whether for single-unit manufacturing or series production, our flexible manufacturing technology adapts to your specific requirements.

cable assembly with technical marking for connection
twisted cable with CLIK-mate connectors
single core cables with cable rings and forks
cable with double-row clik-mate connectors in braided cable sleeve
flat cable board-to-board connection
labeling machine-wider angle
automatic double sided crimping machine

Precisely tailored to your application

Custom wiring harness manufacturing

At ACD Czech, custom wiring harnesses are crafted with precision and care. Each harness is manufactured exactly to your specifications – whether you require a single prototype, a small batch, or full-scale series production. Our experienced team combines technical expertise with a strong commitment to quality, reliably implementing your requirements – from selecting suitable materials to professional assembly. Thanks to our Czech-based production, you benefit from short lead times, high flexibility, and competitive pricing.

Precise. Reliable. Durable.

Systematic cable assembly

Our cable assembly combines precision and quality in every connection. Using state-of-the-art crimping and cutting-termination technology, automated processing, and 100% inspection, we ensure that every cable is ready for installation and operates reliably. Whether single wires, assembled strands, multi-core cables, or complex cable sets – we work with a wide range of materials and connector systems from leading manufacturers. Each assembly undergoes rigorous testing for mechanical durability, electrical safety, and ease of installation – guaranteeing maximum longevity in use.

Testing of cable connections and functionality
cable testing device
labeling machine

Everything from a single source

From prototype to series production

Do you need a prototype or a customized approval sample? No problem – we support you as early as the development phase with fast sample production and practical, application-oriented advice. Even for complex technical requirements, we accompany you all the way to series production. Whether based on a sample, technical drawing, or circuit diagram – ACD Czech implements your projects with high production depth, efficient process design, and certified quality. Our modular manufacturing approach enables cost-effective execution – regardless of batch size or complexity.

OUR SOLUTIONS

  • Assembly of wiring harnesses and connection cables

  • Manufacturing of electromechanical assemblies

  • Custom development of prototypes and sample series

  • Series production in small to large Quantities

  • Flexible adaptation to customer-specific requirements

  • Documentation and drawing implementation according to customer specifications

OUR EXPERTISE

  • Processing with crimping, soldering, and IDC technologies

  • Application of modern cutting, stripping, and marking techniques

  • Use of semi- and fully automated manufacturing systems

  • ISO 9001-certified processes and final inspections

  • Experience with international standards and customer specifications

OUR PRODUCT HIGHLIGHTS

  • High-quality, robust connection solutions for industrial applications

  • 100% electrical testing of all cables and assemblies

  • Mechanically durable, vibration-resistant connectors

  • Integration of protective measures such as strain relief, insulation, and bend protection

  • Versatile use: from mechanical engineering to automation technology

OUR SERVICES

  • Direct communication with dedicated contacts

  • Support in planning, selection, and material specification

  • Fast response times thanks to in-house production in the Czech Republic

  • Flexible implementation of even short-notice requirements

  • Transparent quotation and order processing

FAQ: Cable assembly & wiring harness production

Cable assembly involves cutting raw cables to custom lengths and equipping them with various connectors, ferrules, or terminals. This process produces ready-to-install cables precisely tailored to the specific application — whether for mechanical engineering, automation technology, or automotive solutions.

Our cable assemblies are used wherever electrical signals, data, or power need to be transmitted safely — such as in control systems, industrial equipment, automotive technology, robotics, medical technology, and energy systems.

A wiring harness bundles multiple cables in a structured form — customized to the installation site, with fixed branches, sheathing, and connectors. This facilitates installation in machines or systems and reduces potential sources of error.

Whether prototype, small batch, or mass production — we tailor our manufacturing processes to your specific requirements. Thanks to our streamlined structures and short decision-making paths, fast deliveries are also possible.

We assemble cables using crimping, insulation displacement, and soldering techniques — depending on the requirements. We work with systems from Harting, TE Connectivity, Molex, JST, Phoenix Contact, Amphenol, as well as custom solutions. Our experts are happy to advise you on the optimal option.

You send us your requirements — such as a drawing, sample, or wiring diagram. We assess feasibility, prepare a quotation, and produce a prototype upon request. After approval, series production begins — if needed, including complete assembly of electromechanical units.